Electronics Hardware Lead
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This position will support the design, development, and transition to production of Electronics packaging solutions for Electric Drives (for Stepper, BLDC, servo DC Motors), Power Electronics (for Telecom, Defence, EV, and Industrial applications) and Built-to-Spec packaged solutions(containing processors, Input-Output interfaces, electro-mechanical enclosure, EMI-EMC solutions, analog and digital electronics, power supplies and other custom electronics designs). The chosen candidate will interact with a team of multi-disciplined engineers to design, layout and document electronic, electrical and mechanical assemblies. Activities will include circuit design, PCB layout, material selection, part modelling, thermal/mechanical analysis, EMI-EMC analysis and process optimization. The candidate will interface with sourcing, suppliers, engineering teams, and production operations on electronics packaging issues.
Roles & Responsibilities
- Designs, develops and validates new electronics packaging solutions
- Possesses and applies a working knowledge of compliance requirements to designs including MIL-STD, UL, EN, CSA , CE and EV (AIS-138) charging standards
- Perform detailed component-level analysis to identify locations and operating conditions of high electromagnetic / thermal / mechanical stresses
- Survey and investigate advanced circuit topologies component/ board / packaging / manufacturing technologies to further improve circuit performance, fault-tolerance, and to reduce overall cost, weight, sizes
- Develop mixed-mode circuits for power electronics applications, to achieve high accuracy, robustness, and low power consumption
- Consolidate the discrete components to hybrid ICs to improve robustness and collaboration with manufacturing engineers and suppliers to transition concepts to production functionality, to reduce cost, size, and weight
- Integrate the power modules, cooling, gate drives, discrete component, and sensors in one package for better overall layout, robustness, easier manufacturing, and at a lower overall cost
- Generate BOM from conceptual design
- Plan, direct and completes product/part testing and validation
- Benchmark competitive solutions
- Understand customer technical needs. Resolves customer complaints
- Solve manufacturing issues (assembly, machining, etc.), quality issues (dimensional, material, and design discrepancies, etc.), and purchasing issues (vendor qualification, engineering support, etc).
- Manages product line cost reduction initiatives and reliability improvement initiatives.
Candidate Profile
- Should be B.E/ B. Tech in Electrical Engineering/ Electronics.
- 5 to 8 yrs of relevant experience.
- Knowledge of Stepper/ BLDC/ DC motors and controllers.
- Design of SMPS based power supplies from 1-15kW.
- Adequate working knowledge of power devices SCR, GTO, MOSFET and IGBT.
- Understanding of Power budget calculations for AC & DC power systems.
- Circuit design (schematics) and PCB layout.
- Ability to read / understand CAD designs of plastics, sheet metal, and die castings parts.
- Design for manufacturability.
- Understanding of EMI/EMC circuits is desirable.
- Strong in Engineering Documentation.
- Highly motivated, self-starter, confident & excellent interpersonal skills.
- Must have good problem solving skills with analytical blend of mind.
